Groundbreaking Electric Kiln Project Begins in East Yorkshire
Bosses at Wienerberger UK and Ireland, a roof tile manufacturer based in East Yorkshire, have announced an exciting development as construction kicks off on a groundbreaking electric kiln. This innovative facility will be the world’s first fully electric tunnel kiln for producing clay roof tiles, part of a significant investment aimed at making the manufacturing process more eco-friendly.
The new kiln, located in what they call “Factory e,” will replace traditional natural gas systems with a 100% electric and renewable energy-based approach. Once operational, the kiln is expected to reduce carbon emissions by an impressive 75%, which translates to a reduction of about 4,700 tonnes of CO2 each year.
This major project represents a £37 million investment, with £4.3 million being provided by the UK Government’s Industrial Energy Transformation Fund (IETF). This fund supports initiatives that aim to make industrial processes more energy-efficient and environmentally friendly.
By eliminating the use of natural gas in their production process, Wienerberger is making a strong commitment to its goal of reaching net-zero carbon emissions. The construction of Factory e will not only ensure a sustainable future for tile production in Broomfleet but also replace an outdated production line while keeping operations running smoothly.
Work is already well underway on the site, where the old factory has been cleared and the groundwork for the new facility is being laid. Essential equipment is starting to arrive, setting the stage for installation.
Keith Barker, COO of Wienerberger UK and Ireland, commented on the project, stating that starting construction at Broomfleet is a crucial milestone on their journey to decarbonize heavy clay manufacturing. He emphasized that this electric kiln shows how electrification can effectively cut down carbon emissions while ensuring product quality and operational efficiency.
Mark Brook, Operations Director, added that the new Factory e will fundamentally change the way roof tiles are created in Broomfleet. With the introduction of advanced automation and control technology, safety and efficiency will see significant improvements. While the same raw materials will continue to be used, extensive trials have assured the team that product quality will remain consistent.
The Factory e project is expected to be completed by 2027. Throughout the transition, current staff will receive training to help them adapt to the advanced technology that will come with the new machinery.
